Back to overview Polyfoil® Sensation

Luxury Meets Eco-friendly Design

  • Fully recyclable with a 42% lower CO2 emissions
  • RecyClass Certified rated "Class C" for recyclability
  • High-Barrier Protection with metallized MDO and PP-EVOH layers
  • Elegant metallic and 360° high-definition decoration
  • Ideal for cosmetics, skincare, haircare, and pharmaceutical products
Polyfoil Sensation Product Page
  • Product Safety
  • Reduced Material
  • Recycling Friendly

Product Safety

Want to keep your high-value pharmaceutical and cosmetic products safe?

Our composite materials offer unmatched protection for your product content while using minimal material. This ensures that your products are not only well-protected but also meet strict regulatory requirements for safety and sustainability.

Traditional materials often compromise between protection and material usage, making it harder to maintain product integrity without increasing the carbon footprint or failing regulatory standards.

Our advanced barrier structures, whether hard or soft, are specifically designed to extend the shelf life of expensive products, protecting them from external factors. This ensures your pharmaceutical and cosmetic products remain effective for longer, with significantly less material usage.

Reduced Material

Are you looking to reduce your packaging’s plastic content?

Many brands are challenged by the carbon footprint of their packaging when using traditional plastic tubes.

Switching to thinner-walled, lightweight tubes significantly lowers your carbon footprint. While thin-walled tubes are common, most solutions overlook the potential to further reduce material use in key areas like caps and shoulders. These components often add unnecessary weight and material, limiting your sustainability goals.

Our advanced tube technology minimizes material usage not only in the walls but also in the caps and shoulder design, all without sacrificing the essential protective barriers that keep your product safe. With our solution, you achieve both sustainability and performance.

Recycling Friendly​

Are you struggling to find packaging solutions that are truly recyclable?

Packaging made from multiple materials, especially those containing aluminum layers, creates significant challenges for recycling, often resulting in waste streams that are difficult to process efficiently.

By using a single material family, such as PE or PP, for the entire packaging—body, cap, and shoulder—you ensure compatibility with recycling systems. This approach simplifies the process, reducing the risk of materials being diverted to landfills or energy recovery.

Multi-layer or composite materials often mix different substances, making separation and proper recycling nearly impossible. This complexity leads to higher waste and environmental impact.

Our mono-material packaging offers a clear path to recyclability. With all components made from the same material, it can easily be recycled, closing the loop and contributing to a circular economy. This approach not only supports sustainability goals but also reduces the environmental footprint without compromising packaging performance or appearance.

Applications

  • Skin Care
  • Skin Health
  • Hair Care
  • Make-up
  • Toothpaste
  • Pharma applications

Specifications

​MATERIAL​DIMENSIONS​DECORATION
Body
Polyfoil® MMB PP
Diameter
30/35/40 mm
​Offset Printing
​Silkscreen Printing
Hotfoil Stamping
Shoulder
PP
Wall thickness
0.35 mm metallized
Head/Closure
Standard Screw or flip-top cap full PP
Content
25 - 150 ml
Barrier
MDO-PE/PP EVOH barrier
​QUALITY​CERTIFICATION
​Food and Pharma grade​Recyclass Grade C

Structure

Polyfoil Sensation Layer Structure

Why Polyfoil® Sensation?

Premium quality, high barrier performance

The Polyfoil® Sensation tube sets a new standard in environmentally friendly packaging by combining performance with sustainability. This innovative tube has been developed to meet the growing demand for environmentally friendly solutions without compromising product protection or shelf appeal. Polyfoil® Sensation is ideal for industries that want to meet the highest recycling standards while maintaining excellent product integrity

  • Strong PP-EVOH barrier against oxygen and moisture, preserving sensitive products
  • Made from fully recyclable PP material, recyclable in PP rigid streams
  • Ensures superior product performance whilst lowering CO₂ emissions and plastic usage


Advanced Material Technology

Polyfoil® Sensation using full PP materials that offers robust protection while being recyclable in PP recycling scheme. This mono-material solution provides high barrier functionality without sacrificing the eco-friendliness that consumers demand.

High-end Aesthetic

Polyfoil® Sensation combines a luxurious appearance with eco-friendliness. It offers 360° high-definition decoration, including metallic finishes, enhancing its visual appeal for luxury cosmetic products.

Sustainability Meets Protection

Polyfoil®Sensation aligns with both sustainability and performance goals. Its recyclability and low CO₂ output make it a top choice for eco-conscious brands, while its barrier qualities ensure lasting product protection, meeting regulatory and environmental standards alike.

Certificates

RecyClass
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